MEA

Nā sila mīkinihe kuleana koʻikoʻi loa ia i ka pale ʻana i ka leakage no nā ʻoihana like ʻole. Ma ka ʻoihana moana aia nānā sila mīkini pamu, nā sila mīkini ʻauamo wili. A ma ka ʻoihana aila a me ke kinoea aia kekahinā sila mīkini pahu,nā sila mīkini māhele a i ʻole nā ​​sila mīkini kinoea maloʻo. I loko o nā ʻoihana kaʻa aia nā sila mīkini wai. A i loko o ka ʻoihana kemika aia nā sila mīkini hui (nā sila mīkini agitator) a me nā sila mīkini compressor.

Ma muli o nā kūlana hoʻohana like ʻole, pono ia i ka hopena sila mechanical me nā mea like ʻole. Nui nā ʻano mea i hoʻohana ʻia i loko o kanā sila ʻauamo mīkini e like me nā sila mīkini seramika, nā sila mīkini kalapona, nā sila mīkini carbide Silicone,Nā sila mīkini SSIC a me nāNā sila mīkini TC. 

apo mīkini seramika

Nā sila mīkini seramika

He mau ʻāpana koʻikoʻi nā sila mīkini seramika i nā noi ʻoihana like ʻole, i hoʻolālā ʻia e pale i ka liki ʻana o nā wai ma waena o nā ʻili ʻelua, e like me ke koʻokoʻo wili a me kahi hale paʻa. He mea waiwai nui kēia mau sila no ko lākou kūpaʻa ʻana i ka ʻaʻahu, kūpaʻa i ka pala, a me ka hiki ke kū i nā mahana koʻikoʻi.

ʻO ke kuleana nui o nā sila mīkini keramika ka mālama ʻana i ka pono o nā lako ma ka pale ʻana i ka nalowale o ka wai a i ʻole ka haumia. Hoʻohana ʻia lākou i nā ʻoihana he nui, me ka ʻaila a me ke kinoea, ka hana kemika, ka mālama wai, nā lāʻau lapaʻau, a me ka hana ʻana i ka meaʻai. ʻO ka hoʻohana nui ʻia ʻana o kēia mau sila hiki ke hoʻopili ʻia i ko lākou kūkulu paʻa; hana ʻia lākou mai nā mea keramika holomua e hāʻawi ana i nā ʻano hana maikaʻi loa i hoʻohālikelike ʻia me nā mea sila ʻē aʻe.

ʻElua mau ʻāpana nui o nā sila mīkini seramika: ʻo kekahi he alo paʻa mīkini (i hana pinepine ʻia me ka mea seramika), a ʻo kekahi he alo wili mīkini (i hana pinepine ʻia mai ke kalapona kalapona). Hana ʻia ka hana sila ke paʻi ʻia nā alo ʻelua me ka hoʻohana ʻana i ka ikaika puna, e hana ana i kahi pale kūpono e kūʻē i ka liki wai. I ka hana ʻana o nā lako, hoʻemi ka ʻili lubricating ma waena o nā alo sila i ka friction a me ka ʻaʻahu ʻana me ka mālama ʻana i kahi sila paʻa.

ʻO kahi mea koʻikoʻi e hoʻokaʻawale ai i nā sila mīkini seramika mai nā ʻano ʻē aʻe, ʻo ia ko lākou kūpaʻa koʻikoʻi i ka ʻaʻahu ʻana. Loaʻa i nā mea seramika nā waiwai paʻakikī maikaʻi loa e hiki ai iā lākou ke hoʻomanawanui i nā kūlana abrasive me ka ʻole o ka hōʻino nui. ʻO kēia ka hopena i nā sila lōʻihi e pono ai ka hoʻololi pinepine ʻole a mālama ʻia paha ma mua o nā mea i hana ʻia mai nā mea palupalu.

Ma waho aʻe o ke kūpaʻa ʻana i ka ʻaʻahu, hōʻike pū nā keramika i ke kūpaʻa wela kūikawā. Hiki iā lākou ke kū i nā mahana kiʻekiʻe me ka ʻole o ka ʻike ʻana i ka hōʻino ʻana a i ʻole ka nalowale ʻana o kā lākou pono sila. ʻO kēia ka mea e kūpono ai lākou no ka hoʻohana ʻana i nā noi wela kiʻekiʻe kahi e hāʻule ai nā mea sila ʻē aʻe i ka wā mua.

ʻO ka mea hope loa, hāʻawi nā sila mīkini seramika i ka hoʻohālikelike kemika maikaʻi loa, me ke kūpaʻa ʻana i nā mea ʻino like ʻole. ʻO kēia ka mea e lilo ai lākou i koho hoihoi no nā ʻoihana e hana mau ana me nā kemika ʻino a me nā wai hoʻouka kaua.

He mea nui nā sila mīkini seramikanā sila ʻāpanai hoʻolālā ʻia e pale i ka liki ʻana o ka wai i nā lako ʻoihana. ʻO ko lākou mau waiwai kūikawā, e like me ke kūpaʻa ʻana i ka ʻaʻahu, ke kūpaʻa wela, a me ka hoʻohālikelike kemika, e lilo lākou i koho makemake ʻia no nā noi like ʻole ma nā ʻoihana like ʻole

waiwai kino keramika

Palena loea

ʻāpana

95%

99%

99.50%

Ka nui o ka paʻa

g/cm3

3.7

3.88

3.9

Paʻakikī

HRA

85

88

90

Ka helu porosity

%

0.4

0.2

0.15

Ikaika haki

MPa

250

310

350

Ka helu o ka hoʻonui ʻana o ka wela

10(-6)/K

5.5

5.3

5.2

Ka hoʻokele wela

W/MK

27.8

26.7

26

 

apo mīkini kalapona

Nā sila mīkini kalapona

He mōʻaukala lōʻihi ko ke sila kalapona mīkini. ʻO ka Graphite kahi isoform o ka element carbon. I ka makahiki 1971, ua aʻo ʻo ʻAmelika Hui Pū ʻIa i ka mea sila mīkini graphite palupalu holomua, kahi i hoʻoponopono ai i ka leakage o ka valve ikehu atomika. Ma hope o ka hana hohonu ʻana, lilo ka graphite palupalu i mea sila maikaʻi loa, i hana ʻia i nā sila mīkini kalapona like ʻole me ka hopena o nā ʻāpana sila. Hoʻohana ʻia kēia mau sila mīkini kalapona i nā ʻoihana kemika, petroleum, mana uila e like me ke sila wai wela kiʻekiʻe.
Ma muli o ka hoʻokumu ʻia ʻana o ka graphite palupalu e ka hoʻonui ʻia ʻana o ka graphite hoʻonui ʻia ma hope o ke ana wela kiʻekiʻe, ʻo ka nui o ka mea intercalating i koe i loko o ka graphite palupalu he liʻiliʻi loa ia, akā ʻaʻole piha loa, no laila ʻo ke ola a me ka haku mele ʻana o ka mea intercalation he mana nui ia i ka maikaʻi a me ka hana o ka huahana.

Koho ʻana o ka mea maka sila kalapona

Ua hoʻohana ka mea hana mua i ka waikawa sulfuric i hoʻopaʻa ʻia ma ke ʻano he oxidant a me ka mea hoʻopili. Eia naʻe, ma hope o ka hoʻopili ʻia ʻana i ke sila o kahi ʻāpana metala, ua ʻike ʻia kahi liʻiliʻi o ka sulfur i koe i loko o ka graphite palupalu e hōʻino i ka metala pili ma hope o ka hoʻohana lōʻihi. Ma muli o kēia manaʻo, ua hoʻāʻo kekahi mau loea kūloko e hoʻomaikaʻi iā ia, e like me Song Kemin nāna i koho i ka waikawa acetic a me ka waikawa organik ma kahi o ka waikawa sulfuric. waikawa, lohi i ka waikawa nitric, a hoʻohaʻahaʻa i ka mahana i ka mahana o ka lumi, i hana ʻia mai ka hui ʻana o ka waikawa nitric a me ka waikawa acetic. Ma ka hoʻohana ʻana i ka hui ʻana o ka waikawa nitric a me ka waikawa acetic ma ke ʻano he mea hoʻokomo, ua hoʻomākaukau ʻia ka graphite i hoʻonui ʻia me ka potassium permanganate ma ke ʻano he oxidant, a ua hoʻohui mālie ʻia ka waikawa acetic i ka waikawa nitric. Hoʻemi ʻia ka mahana i ka mahana o ka lumi, a hana ʻia ka hui ʻana o ka waikawa nitric a me ka waikawa acetic. A laila hoʻohui ʻia ka graphite flake kūlohelohe a me ka potassium permanganate i kēia hui. Ma lalo o ka hoʻoulu mau ʻana, ʻo ka mahana he 30 C. Ma hope o ka hopena 40min, holoi ʻia ka wai i ka neutral a maloʻo ma 50 ~ 60 C, a hana ʻia ka graphite i hoʻonui ʻia ma hope o ka hoʻonui ʻana o ka mahana kiʻekiʻe. ʻAʻole hoʻokō kēia ʻano hana i ka vulcanization ma lalo o ke kūlana e hiki ai i ka huahana ke hōʻea i kahi nui o ka hoʻonui ʻana, i mea e hoʻokō ai i kahi ʻano paʻa o ka mea sila.

ʻAno

M106H

M120H

M106K

M120K

M106F

M120F

M106D

M120D

M254D

Lama

Hoʻokomo ʻia
ʻEpoxy Resin (B1)

Hoʻokomo ʻia
ʻO ka Resin Furan (B1)

Phenol i hoʻopili ʻia
ʻAladehyde Resin (B2)

Kalapona Antimony(A)

Ka nui o ka paʻa
(g/cm³)

1.75

1.7

1.75

1.7

1.75

1.7

2.3

2.3

2.3

Ikaika Haʻihaʻi
(Mpa)

65

60

67

62

60

55

65

60

55

Ikaika Hoʻopaʻa
(Mpa)

200

180

200

180

200

180

220

220

210

Paʻakikī

85

80

90

85

85

80

90

90

65

Ka porosity

<1

<1

<1

<1

<1

<1

<1.5 <1.5 <1.5

Nā mahana
(℃)

250

250

250

250

250

250

400

400

450

 

apo mīkini sic

Nā sila mīkini Silicon Carbide

ʻIke ʻia ʻo Silicon carbide (SiC) ʻo carborundum, i hana ʻia me ke one quartz, petroleum coke (a i ʻole coke lanahu), nā ʻāpana lāʻau (pono e hoʻohui ʻia i ka wā e hana ai i ka silicon carbide ʻōmaʻomaʻo) a pēlā aku. Loaʻa iā Silicon carbide kahi mineral kakaikahi ma ke ʻano, ʻo mulberry. I kēia manawa, ʻo C, N, B a me nā mea ʻē aʻe ʻaʻole oxide kiʻekiʻe refractory maka, ʻo silicon carbide kekahi o nā mea i hoʻohana nui ʻia a hoʻokele waiwai, hiki ke kapa ʻia he one kila gula a i ʻole one refractory. I kēia manawa, ua māhele ʻia ka hana ʻoihana Kina o ka silicon carbide i ka silicon carbide ʻeleʻele a me ka silicon carbide ʻōmaʻomaʻo, ʻo ia mau mea ʻelua he mau kristal hexagonal me ka hapa o 3.20 ~ 3.25 a me ka microhardness o 2840 ~ 3320kg/m².

Hoʻokaʻawale ʻia nā huahana Silicon carbide i nā ʻano he nui e like me ke kaiapuni noi like ʻole. Hoʻohana nui ʻia ia ma ke ʻano mechanical. No ka laʻana, ʻo ka silicon carbide kahi mea kūpono no ka sila mechanical silicon carbide ma muli o kona kūpaʻa maikaʻi i ka palaho kemika, ikaika kiʻekiʻe, paʻakikī kiʻekiʻe, kūpaʻa maikaʻi i ka ʻaʻahu, ka coefficient friction liʻiliʻi a me ke kūpaʻa wela kiʻekiʻe.

Hiki ke hoʻokaʻawale ʻia nā apo sila SIC i ke apo paʻa, ke apo neʻe, ke apo pālahalaha a pēlā aku. Hiki ke hana ʻia ke silicon SiC i nā huahana carbide like ʻole, e like me ke apo rotary silicon carbide, ka noho paʻa silicon carbide, ka ulu lāʻau silicon carbide, a pēlā aku, e like me nā koi kūikawā o nā mea kūʻai aku. Hiki ke hoʻohana pū ʻia me ka mea graphite, a ʻoi aku ka liʻiliʻi o kona coefficient friction ma mua o ka alumina ceramic a me ka alloy paʻakikī, no laila hiki ke hoʻohana ʻia i ka waiwai PV kiʻekiʻe, ʻoi aku hoʻi i ke kūlana o ka waikawa ikaika a me ka alkali ikaika.

ʻO ka hoʻemi ʻia ʻana o ka friction o SIC kekahi o nā pono nui o ka hoʻohana ʻana iā ia i nā sila mechanical. No laila, hiki i ka SIC ke kū i ka ʻaʻahu a me ka haehae ʻoi aku ka maikaʻi ma mua o nā mea ʻē aʻe, e hoʻolōʻihi ana i ke ola o ke sila. Eia kekahi, ʻo ka hoʻemi ʻia ʻana o ka friction o SIC e hōʻemi ana i ke koi no ka lubrication. ʻO ka nele o ka lubrication e hōʻemi ana i ka hiki ke haumia a me ka pala, e hoʻomaikaʻi ana i ka pono a me ka hilinaʻi.

Loaʻa iā SIC kahi kūpaʻa maikaʻi loa i ka ʻaʻahu. Hōʻike kēia e hiki iā ia ke hoʻomanawanui i ka hoʻohana mau ʻana me ka ʻole o ka pala a haki paha. ʻO kēia ka mea kūpono loa no nā hoʻohana e koi ana i kahi kiʻekiʻe o ka hilinaʻi a me ke kūpaʻa.

Hiki ke hoʻopili hou ʻia a hoʻowali ʻia i hiki ke hoʻoponopono hou ʻia kahi sila i nā manawa he nui i kona ola. Hoʻohana nui ʻia ia ma ke ʻano mechanical, e like me nā sila mechanical no kona kūpaʻa maikaʻi i ka palaho kemika, ikaika kiʻekiʻe, paʻakikī kiʻekiʻe, kūpaʻa maikaʻi i ka ʻaʻahu ʻana, ka coefficient friction liʻiliʻi a me ke kūpaʻa wela kiʻekiʻe.

Ke hoʻohana ʻia no nā maka sila mechanical, hopena ka silicon carbide i ka hana maikaʻi, hoʻonui i ke ola sila, hoʻemi i nā kumukūʻai mālama, a me nā kumukūʻai holo haʻahaʻa no nā lako wili e like me nā turbines, compressors, a me nā pamu centrifugal. Hiki i ka Silicon carbide ke loaʻa nā waiwai like ʻole ma muli o ke ʻano o ka hana ʻana. Hoʻokumu ʻia ka silicon carbide i hoʻopaʻa ʻia ma ka hoʻopaʻa ʻana i nā ʻāpana silicon carbide kekahi i kekahi i loko o kahi kaʻina hana.

ʻAʻole kēia kaʻina hana e hoʻopilikia nui i ka hapa nui o nā waiwai kino a me ka wela o ka mea, akā naʻe, kaupalena ia i ke kūpaʻa kemika o ka mea. ʻO nā kemika maʻamau i pilikia, ʻo ia nā caustics (a me nā kemika pH kiʻekiʻe ʻē aʻe) a me nā waikawa ikaika, a no laila, ʻaʻole pono e hoʻohana ʻia ka silicon carbide i hoʻopaʻa ʻia me kēia mau noi.

Hoʻokomo ʻia ka hopena-sinteredsilicon carbide. I loko o ia mea, ua hoʻopiha ʻia nā pores o ka mea SIC mua i ke kaʻina hana o ka infiltration ma ke puhi ʻana i ka silicon metala, no laila e ʻike ʻia ai ka SiC lua a loaʻa i ka mea nā waiwai mechanical kūikawā, e lilo i mea pale i ke komo ʻana. Ma muli o kona emi iki ʻana, hiki ke hoʻohana ʻia i ka hana ʻana o nā ʻāpana nui a paʻakikī me nā hoʻomanawanui kokoke. Eia nō naʻe, ʻo ka nui o ka silicon e kaupalena i ka mahana hana kiʻekiʻe loa i 1,350 °C, ua kaupalena ʻia ke kūʻē kemika ma kahi o pH 10. ʻAʻole ʻōlelo ʻia ka mea no ka hoʻohana ʻana i nā wahi alkaline hoʻouka kaua.

I hoʻopaʻa ʻiaLoaʻa ka silicon carbide ma ka sintering ʻana i kahi granulate SIC maikaʻi loa i hoʻopaʻa mua ʻia ma ka mahana o 2000 °C e hana i nā pilina ikaika ma waena o nā ʻāpana o ka mea.
ʻO ka mua, mānoanoa ka lattice, a laila emi ka porosity, a ʻo ka hope loa nā pilina ma waena o nā grains sinter. I ke kaʻina hana o ia ʻano hana, loaʻa kahi emi nui o ka huahana - ma kahi o 20%.
Apo sila SSIC he kūpaʻa i nā kemika āpau. ʻOiai ʻaʻohe silicon metala i loko o kona ʻano, hiki ke hoʻohana ʻia i nā mahana a hiki i 1600C me ka ʻole o ka hoʻopilikia ʻana i kona ikaika

nā waiwai

R-SiC

S-SiC

Ka porosity (%)

≤0.3

≤0.2

Ka nui (g/cm3)

3.05

3.1~3.15

Paʻakikī

110~125 (HS)

2800 (kg/mm2)

Modulus Elastic (Gpa)

≥400

≥410

ʻIke SiC (%)

≥85%

≥99%

ʻIke Si (%)

≤15%

0.10%

Ikaika Kulou (Mpa)

≥350

450

Ikaika Hoʻopaʻa (kg/mm2)

≥2200

3900

Ka helu hoʻonui wela (1/℃)

4.5×10-6

4.3×10-6

Ke kūpaʻa wela (i ka lewa) (℃)

1300

1600

 

Apo mīkini TC

Sila mīkini TC

Loaʻa i nā mea TC nā hiʻohiʻona o ka paʻakikī kiʻekiʻe, ka ikaika, ke kū'ē i ka abrasion a me ke kū'ē i ka corrosion. Ua kapa ʻia ʻo "Industrial Tooth". Ma muli o kāna hana kiʻekiʻe, ua hoʻohana nui ʻia i ka ʻoihana koa, aerospace, ka hana mīkini, ka metallurgy, ka ʻeli ʻaila, ke kamaʻilio uila, ka hoʻolālā hale a me nā ʻoihana ʻē aʻe. No ka laʻana, i loko o nā pamu, nā compressors a me nā agitators, hoʻohana ʻia ke apo Tungsten carbide ma ke ʻano he sila mechanical. ʻO ke kū'ē maikaʻi i ka abrasion a me ka paʻakikī kiʻekiʻe e kūpono ia no ka hana ʻana i nā ʻāpana pale i ke komo ʻana me ka mahana kiʻekiʻe, ka friction a me ka corrosion.

Wahi a kona ʻano kemika a me nā ʻano hoʻohana, hiki ke hoʻokaʻawale ʻia ʻo TC i ʻehā mau māhele: tungsten cobalt (YG), tungsten-titanium (YT), tungsten titanium tantalum (YW), a me ka titanium carbide (YN).

Ua haku ʻia ka tungsten cobalt (YG) me WC a me Co. He kūpono ia no ka hana ʻana i nā mea palupalu e like me ka hao hao, nā metala nonferrous a me nā mea non-metallic.

Ua haku ʻia ʻo Stellite (YT) me WC, TiC a me Co. Ma muli o ka hoʻohui ʻana o TiC i ka hui hao, ua hoʻomaikaʻi ʻia kona kūpaʻa ʻana i ke komo ʻana, akā ua emi ka ikaika kūlou, ka hana wili a me ka conductivity thermal. Ma muli o kona palupalu ma lalo o ka mahana haʻahaʻa, kūpono wale nō ia no ka ʻoki wikiwiki ʻana i nā mea maʻamau a ʻaʻole no ka hana ʻana i nā mea palupalu.

Hoʻohui ʻia ka tungsten titanium tantalum (niobium) cobalt (YW) i ka hui e hoʻonui i ka paʻakikī o ke ana wela kiʻekiʻe, ka ikaika a me ke kūpaʻa ʻana i ka abrasion ma o ka nui kūpono o ka tantalum carbide a i ʻole ka niobium carbide. I ka manawa like, hoʻomaikaʻi ʻia ka paʻakikī me ka hana ʻoki piha maikaʻi. Hoʻohana nui ʻia ia no nā mea ʻoki paʻakikī a me ka ʻoki intermittent.

ʻO ke kumu titanium carbonized (YN) he metala paʻakikī me ka pae paʻakikī o TiC, nickel a me molybdenum. ʻO kona mau pono he paʻakikī kiʻekiʻe, hiki ke pale i ka hoʻopaʻa ʻana, pale i ka ʻaʻahu ʻana i ka crescent a me ka hiki ke pale i ka oxidation. I ka mahana ma mua o 1000 degere, hiki nō ke mīkini ʻia. Pili ia i ka hoʻopau mau ʻana o ke kila metala a me ke kila quenching.

kumu hoʻohālike

ka nui o ka nikela (wt%)

ka nui (g/cm²)

paʻakikī (HRA)

ikaika kūlou (≥N/mm²)

YN6

5.7-6.2

14.5-14.9

88.5-91.0

1800

YN8

7.7-8.2

14.4-14.8

87.5-90.0

2000

kumu hoʻohālike

ka nui o ka cobalt (wt%)

ka nui (g/cm²)

paʻakikī (HRA)

ikaika kūlou (≥N/mm²)

YG6

5.8-6.2

14.6-15.0

89.5-91.0

1800

YG8

7.8-8.2

14.5-14.9

88.0-90.5

1980

YG12

11.7-12.2

13.9-14.5

87.5-89.5

2400

YG15

14.6-15.2

13.9-14.2

87.5-89.0

2480

YG20

19.6-20.2

13.4-13.7

85.5-88.0

2650

YG25

24.5-25.2

12.9-13.2

84.5-87.5

2850